Project of Technology Transfer and Water Purchase Production by SWCC Through Construction of MED-TVC Unit in Shuaiba 2 Desalination Plant

Project Description

Main Contractor ACWA Power SASAKURA (APS)
Sub-Contractor Faisal Electro-Mechanical Co. Ltd.
Location Shuaiba, KSA
End User Saline Water Conversion Corporation (SWCC)
Client Saline Water Conversion Corporation (SWCC)
Project Management SWCC-PM
Consultant
Type of Project Water & Power
Total Value (SAR) 42 Million Saudi Riyal
Start Date Mar, 2017
Finish Date Nov, 2018
Total Land Area
Total Built-up Area

Work Description

Civil, Electrical, Mechanical & Instrumentation Work

Scope of Work

  • The complete package / built-up MED Evaporator Unit (91,200 m³ /day).
  • Package CVL – 02 Civil Works; earthworks, foundations, road works,
  • Construction of Electrical Control & Switchgear Building and Discharge pit etc.
  • Package EMP – 01 Electromechanical erection works, with limited supply items such as insulation for piping materials, support materials etc.

P&C for Sea Water Pump Station (201-C01)

Project Description

Contractor Faisal Electro-Mechanical Co. Ltd.
Location Ras Al Khair, KSA
End User Royal Commission for Jubail and Yanbu
Client Royal Commission for Jubail and Yanbu
Project Management Bechtel
Consultant Bechtel
Type of Project Water & Power
Total Value (SAR) 429.33 Million Saudi Riyal
Start Date Dec, 2013
Finish Date Jul, 2017
Total Land Area
Total Built-up Area

Work Description

Civil, Mechanical & Electrical Infrastructure Works. The pumping station shall pump 75.000 m3 / hr sea water to the system network for Ras Al Khair Industrial City when completed.

Scope of Work

Sea Water Cooling Pump Station

  • Vertical Mixed Flow Pump: 4 nos. Capacity 15,000 m³/hr. each (TOTAL 60,000 m³/hr.).
  • Mechanical Bar Screen: 4 nos. Capacity 15,000 m³/hr. Clearing Space between bars 80 mm.
  • Travelling Band Screen: 4 nos. Capacity 15,000 m³/hr. Screening Aperture Size 5×5 mm.
  • FRP/GRP Water Piping including Valves and Fittings: 1,780 m up to 3,300 mm dia.
  • Overhead Crane: 1 no. Lifting Capacity 40 ton.
  • Excavation and Backfilling: 45,000 m³ and 5,000 m³.
  • Concrete: 18,000 m³.

HYPOCHLORITE Generation Building

  • Sodium Hypochlorite Generators: 3 nos. Capacity 540 kVA.
  • Seawater flow through one Generator: 50 m³/hr.
  • Hypochlorite Production: 100 kg/h.
  • Hypochlorite Concentration: 2,000 ppm.
  • Seawater Booster Pump: 2 nos. TDH 1.8 bar Capacity 528 GPM.
  • Automatic Self-Cleaning Filters: 2 nos. Capacity 528 GPM.
  • Sodium Hypochlorite Storage FRP Tank: 2 nos. Capacity 80 m³.
  • SEC 115 kV Power Supply: Including design & engineering works of 115kV cabling system.

Site Development

  • Intake Dredging Works: 200,000 m³ Dredging of intake canal.
  • Shoreline Rip Rap Protection: 9,300 m².
  • Shoreline Interlocking: 1,800 m².
  • Toe-Down to Dredged Channel: 600 m³.
  • Grading: 200,000 m².
  • Surfacing: 5,000 m².
  • Asphalt: 12,000 m²
  • Jelly Fish Basin: Length 100 m, Width 60 m and Depth 2 m.
  • Cofferdam Temporary Works: 60 x 100 m.
  • Staff Control Building
  • Switchgear Building
  • Workshop Building
  • Guard House
  • SEC Building.

Jeddah RO III (DHI / JedRO / SA / MSE / OOI) (240 Million Liters Per Day) – Doosan

Project Description

Main Contractor Doosan Heavy Industries & Construction
Sub-Contractor Faisal Electro-Mechanical Co. Ltd.
Location Jeddah, KSA
End User Saline Water Conversation Corp. (SWCC)
Client Saline Water Conversation Corp. (SWCC)
Project Management SWCC-PM
Consultant
Type of Project Water & Power
Total Value (SAR) 57.94 Million Saudi Riyal
Start Date Jul, 2009
Finish Date Sep, 2013
Total Land Area
Total Built-up Area

Work Description

Electrical, Mechanical, & Civil Works for Taprogge Filters

Scope of Work

Progress of Equipment and Piping installation

  • Sea Water Supply Pumps and Screening Equipment
  • Air Compressor System
  • Cartridge Filters
  • Electro Chlorinator Systems
  • Ferric & Polymer Dosing System
  • DMF Back Wash Pumps
  • Filtered Water Pumps
  • Steel Structure (Platform, Pipe Rack, etc.)
  • RO Building: 1st Pass Booster HP Pumps, Turbo Charger, Permeator Pressure Vessels
  • Electrical, Instrumentation & Control system
  • Electrical Equipment: 90 MVA, 380kV GIS and 380/13.8k Transformers
  • 13.8kV and 480V Switchgears, UPS, Rectifiers, 13.8kV/480V Aux.
  • Transformers Cable Trays and bridges.
  • Testing and Commissioning

Refurbishment Works of Jeddah Phase 4 – Desalination Plant

Project Description

Main Contractor ACWA Power SASAKURA (APS)
Sub-Contractor Faisal Electro-Mechanical Co. Ltd.
Location Jeddah, KSA
End User Saline Water Conversation Corp. (SWCC)
Client Saline Water Conversation Corp. (SWCC)
Project Management SWCC-PM
Consultant
Type of Project Water & Power
Total Value (SAR) 40.5 Million Saudi Riyal
Start Date Sep, 2004
Finish Date Apr, 2007
Total Land Area
Total Built-up Area

Work Description

Rehabilitation Works of Evaporator Tube Bundles and modification of Vacuum System

Scope of Work

  • Removal and Replacement of Brine Pipes, Sea Water Pipes, Water boxes, Demisters & Manhole Covers.
  • Tube Bundles Demolishing & Replacement.
  • Removal and Replacement of: Vent Pipes, Tube Sheets Necks, Tube Support Plates and Intermediate Tube Sheets.
  • Insertion & Expanding of 53,200 nos. of 90/10 Cu.Ni. Tubes (O.D 19 mm x 25000 mm length.) with subsequent
    Leakage Test using Pressure Air.
  • Cleaning, Rust Removal, Sandblasting, & Coating Works.
  • Lining Works ( mounting SS lining material on evaporated internal surface above Demister for Corrosion Protection
    after cleaning )
  • Modification of Evaporator Venting & Vacuum System, Brine Gate Cover and inspection of Brine Heater Tubes.
  • Replacement of Pump Suction & Discharge Valves and Leakage Test.
  • All related Elect. & Instrumentation Works.

RO Maintenance Building at SWCC Jubail

Project Description

Contractor Faisal Electro-Mechanical Co. Ltd.
Location Jubail, KSA
End User Saline Water Conversation Corp. (SWCC)
Client Saline Water Conversation Corp. (SWCC)
Project Management
Consultant
Type of Project Building
Total Value (SAR) 3.3 Million Saudi Riyal
Start Date Dec, 2002
Finish Date Dec, 2003
Total Land Area
Total Built-up Area

Work Description

Construction of Workshop Building

Scope of Work

  • Civil, Elect., & Mech. Works for 1,000 sq. mtrs. Workshop building, including Structural Work.
  • Electrical Works include RMU Sub-station for 13.8 KV and Low Current System.
  • Mechanical Works include HVAC Works for 60 Tons Coolinf capacity.
  • Architectural finishing and Furniture Fit-in.

Hofuf Water Transmission System

Project Description

Main Contractor Rashid / KSB Fluid System Gmbh
Sub-Contractor Faisal Electro-Mechanical Co. Ltd.
Location Khobar, KSA
End User Saline Water Conversation Corp. (SWCC)
Client Saline Water Conversation Corp. (SWCC)
Project Management SWCC-PM
Consultant
Type of Project Water & Power
Total Value (SAR) 4.6 Million Saudi Riyal
Start Date Dec, 2002
Finish Date June, 2004
Total Land Area
Total Built-up Area

Work Description

Electro – Mechanical Installations and Testing & Commissioning Works

Scope of Work

Mechanical Work:

  • Installation of Pumps.
  • Installation of Surge Vessel and Surge Tank.
  • Installation of SVP Compressor Unit.
  • Fabrication & Installation of Pipes.
  • Installation of Wall Ducts for Drain Stations.
  • Installation of Butterfly Valves, Platform, & Ladder of the Vessel.

Electrical Works:

  • Instrumentation Works in OPS Pump Area.
  • Installation of OPS & EPWTS Interface.
  • SVP instrument Installation, Cabling & Termination
  • Elect. Installation for HOFUF Yard Shafts 2 & 3.

SCC Export Terminal Project – Dammam Port

Project Description

Contractor Faisal Electro-Mechanical Co. Ltd.
Location Dammam, KSA
End User TIMCO
Client TIMCO
Project Management
Consultant
Type of Project Industrial
Total Value (SAR) 0.6 Million Saudi Riyal
Start Date Oct, 2001
Finish Date Feb, 2002
Total Land Area
Total Built-up Area

Work Description

Assembling and Erection of Cement Ship Loader

Scope of Work

  • Installation of Pipes of sizes : 2″,10″, & 12” for conveying Compressed Air
  • Installation of Cement Pumps
  • Installation of Cement Unloading Pipes of sizes: 12″, 14″, 20″, 22″, & 24“.

Ibn Hayyan Plastic Products Factory Mech., Elect., HVAC, & Instrumentation Installation Works

Project Description

Contractor Faisal Electro-Mechanical Co. Ltd.
Location Jubail, KSA
End User Stork Alpha Sabic Group of Co.
Client Stork Alpha Sabic Group of Co.
Project Management
Consultant
Type of Project Industrial
Total Value (SAR) 36.8 Million Saudi Riyal
Start Date Feb, 1999
Finish Date Jul, 2000
Total Land Area
Total Built-up Area

Work Description

Elect., Mech., HVAC, Intstr. & Steel Structure Works for Ibn-Hayan Plastic Products Factory – consisting of:

  • Artificial Leather Plant (Production capacity: 8 million sq. mtr per annum).
  • Wall Cover Plant (Production capacity: 14 millions sq. mtr per annum).
  • Cellular Extruded Plant (Production capacity: 6,600 metric Tons per annum).
  • Construction of: Main In-Coming Substation & Utility sub station for Plant Load of 18 MVA.
  • Construction of: Central Warehouse, Utility area, Pipe Racks, Tank Farm Area and Gas Pipe Metering Skid.

Scope of Work

  • Erection of 2,000 MT of Fabricated Steel Structure, with Roof & Walls Cladding.
  • Installation of about 450 KM of Pipelines (for Process, Potable Water, Sanitary Industrial Waste, Cooling Water, and Compressed Air) including Hot & Cold insulation and Jacketing of Pipes.
  • Plumbing Works for Buildings. Supply, Fabrication, Installation, Testing & Commissioning of HVAC System
  • Installation of Chillers, Cooling Towers, Compressors, Pumps, Blowers, Air Handling Units, & Exhaust Fans.
  • Installation of Fire Fighting, Fire Alarm & FM 200 System.
  • Erection of All Mechanical & Electrical Machinery / Special Equipment for complete Plant.
  • Erection of Power Transformers, MV Switchgear, Generator, MCCs, UPS, etc.
  • Installation of All Lighting & Power Distribution Inst. & Control System.

Riyadh – Qassim Water Transmission System Station & Terminal Construction – 4

Project Description

Main Contractor Yuksel Insaat Saudia Co. Ltd.
Sub-Contractor Faisal Electro-Mechanical Co. Ltd.
Location Qassim, KSA
End User Saline Water Conversation Corp. (SWCC)
Client Saline Water Conversation Corp. (SWCC)
Project Management SWCC-PM
Consultant
Type of Project Water & Power
Total Value (SAR) 9 Million Saudi Riyal
Start Date May, 1998
Finish Date Jun, 2001
Total Land Area
Total Built-up Area

Work Description

Electrical – Mechanical Erection Works

Scope of Work

  • Installation of 26 nos., 26 mtrs. high, weighing 56 Tons each of Surge Vessel – dia. 2,300 mm & capacity 220 cu. mtrs. with all Auxiliary Air & Water Piping, of size ranging from 2″ to 48“.
  • Structure designed to withstand wind load with peak wind velocity of 45 cm per sec. (gust included) and with max. 80 deg. C0. metal temperature under direct Sun.
  • Installation of Compressor Units, 48” dia. Motor Operated Valves, and 26 Tons Relief Valve Skid.
  • Installation of HVAC, Fire Alarm, Fire Protection System at all Buildings.
  • Laying & Termination of Cables for Power, Instruments & Controls.
  • Supply & Installation of Lighting System at all areas.
  • Installation of Electricals & Instrumentation at Surge Vessel Area & Terminal building.
  • Testing & Commissioning of All Systems.

Mechanical, Electrical & Instrumentation Installation Contract for Universal Metal Coating Co. (Unicoil)

Project Description

Contractor Faisal Electro-Mechanical Co. Ltd.
Location Jubail, KSA
End User Universal Metal Coating Co. (Unicoil
Client Universal Metal Coating Co. (Unicoil)
Project Management
Consultant
Type of Project Industrial
Total Value (SAR) 6.3 Million Saudi Riyal
Start Date Nov, 1996
Finish Date Nov, 1997
Total Land Area
Total Built-up Area

Work Description

Installation of Equipment for Metal Coating Plant

Scope of Work

  • Installation of Process Machinery (Mech. & Hydraulic), with 91 Tons of Steel Structure.
  • Erection of Mechanical Equipment viz. Compressors, Dryers, Pumps, Chemical Coating / Painting System and Chemical Injection Control System.
  • Installation of All Pipelines (including Inter-connecting Piping to Machines) with Utility Pipe Supports.
  • Supply & Installation of seven (7) nos. Exit / Entry Accumulator Towers, Coater Room Equipment (Flame Proof)
  • Installation of HVAC System, including Hot & Cold Duct Works.
  • Installation of Fire Fighting Sprinkler System, Fire Alarm, Fire Protection & Monitoring System, and FM 200 Fire Extinguishing System.
  • Erection of Transformers, Isolators, MCCs & other Control Systems and all Grounding Works.
  • Installation of CCTV, Video Camera, Monochrome Monitor & Public Address System.
  • Installation of 36.5 KM of LV Power / Control / Instrument Cables, and 38 KM of Wiring with Fixtures.